UPS Service Training Syllabus
 
CHIP SYSTEMS: PROGRAM MODULE & FACILIATION PLAN(UPS SERVICING)
1 Week SMT Course + 21 Days UPS Class
S No
Day
Description
Duration
Tips
Practical
Class
1
Day1
PRE TEST 15 mts




UPS - Introuction
Difference between UPS & Inverter Basic working principle of UPS
(i)When the AC main supply is available
(ii)When the AC main supply is not available.
(iii)Automation Section.
Types of UPS
(1)Online UPS .      (2)Off line UPS.
Various types Components used in the UPS
1.Relay/Transformer/Battery/Fuse/fuse holder switches/sockets/panel indicater
(LED/Neon Lamp)/meter(volt/Ampere)/Transister/Mospet/Ics.
1.15 hrs
T

2
Day2
Switching Transisters &Mospets
Advantages of electronic switch/Transister as switch/Bi polar Transister vs Mospet/comparator/AC Voltage level sensor
Relays;-
1.Solenoid/ Relay/ Constructions of Relay,Relay in circuit/ single ,double& triple pole Relays
1.30 hrs
T

3
Day3
PRACTICAL
1.30 hrs
P

4
Day4
Transformer :- Types of Transformer
1.Step down transformer, 2.Step-up Transformer, 3.Auto transformer
Transfomer Ratings(watts/volt/Ampere)
(1) Applying DC to Transformer (2) Parts Transformer Coil/ Former/ Bobbin/ Core
1.30 hrs
T

5
Day5
PRACTICAL
1.30 hrs
P

6
Day6
BATTERY:-Rechargeable Battery--Primary Battery
Secondary Battery / Cell &  Batteries / Rechargeable Battery Wet lead - Acid Battery / Dry lead - Acid Battery or  Maintanance Free Battery.
Types of Battery Charger :-
(a) Charger using SCR  (b) Charging using L 200. (c)  Charging using LM317 (d) Trickle charging (e) Diode using charger CHECKING BATTRY VOLTAGE
1.30 hrs
T

7
Day7
Practical  for the previous day
1.30 hrs
P

8
Day8
ICs in the UPS Circuit
(1) LM 324N--Operational Amplifier(op-Amp) What is an OP- Amp
(2) KA3524 / SG3624 --PWM Controller&Oscilater
(3) CD4073--AND Gate (4) NE555 Timer ( 5) 4N35-Opto Coupler
(4)LM7812--12 Voltage Regulater (7) CM 317 Adj Regulater
1.30 hrs
T

9
Day9
500VA / 12V UPS Circuit Black Diagram & its  Sections
     1.Oscillator,PWM controller& Out Put Section
     2.What is PWM,how does this function working of PWM
     3.Automatic Voltage Regulator  (AVR) Section
     4.Low Voltage cut Section.5. High Voltage cut Section
     6. Charging Section . 7. Chargeover Section
1.30 hrs
T

10
Day10
Practical  for the previous day
1.30 hrs
P

11
Day11
500VA / 12V UPS Circuit Description and working principle
    1. Oscilator section & its working principle
    2. Circuit Description
    3. Mospet Drive section :- .Circuit description & its working principle
    4.Out put Section :- Circuit Description & working principle 
PWM  (Pulse With Modulation)
    5.Safty Section:-Circuit Description / working principle & 5V Regulater Supply
    6.AVR Section : -
         1st- AVR Circuits and its working principle
         2nd- AVR Circuits and its working principle
1.30 hrs
T

12
Day12
Practical for the previous day
1.30 hrs
P

13
Day13
Voltage cut off Section :-
   (1) Low voltage cut off Section  / working principle
   (2)  High voltage cut off Section.  / working principle
   (3)Charging Section / working principle
   (4) AC Mains ON / Charging indcator LED .
   (5)Supply to AVR Section / Regulator power supply section
   (6)Chargeover Section and its working principle 
   (7)No Load Shutdown Section
1.30 hrs
T

14
Day14
Practical
1.30 hrs
P

15
Day15
BATTERY SECTION
   (1) Low Battery  Shutdown Circuit and its working principle
   (2)Overload Shutdown Section
   (3)Overload circuit  / working principle
1.30 hrs
T

16
Day16
Practical for the previous day
1.30 hrs
P

17
Day17
625VA / 24V  OFF--LINE  UPS
 UPS  Description /Ics- Used  /Battery Back Up /Out put power main functions
 Ics used in this USP :-- SG3524 / LM339 / LM324 / LM73 /CD4011 /555 .
CONVERTING   500VA / 12V UPS to 625VA /24V & 1250 VA / 24A UPS
   1 Primary winding / 2. Secondary winding
   3 Charging winding / 4. Transformer weight of wire
1.30 hrs
T

18
Day18
Practical
1.30 hrs
P

19
Day19
Introduction & Installation of a common 625VA ups
  1. Introduction 2 Front panel / " Replace battery" Indicator {Red led}
 "Back up"--indicator {Yellow led} , "Line normal" --indicator {Green led}
       "On/off/test/silence" button.
2. Rear panel
 Computer interface
Insulation/Placement/Connect computer interface/ Connect to main power supply/ Change the battery/Connect the loads/Connact the telephone/ Modem lines
IImpt :- {425Ap/525Ap/625Ap Models only}
1.30 hrs


20
Day20
Common Faults and Troubleshootings
    Troubleshootings from  all sections & Doubt clearing
1.30 hrs
P

21
Day21
Final Exam
Exam